Recall of Polaris Off

Jul 17, 2023

A fuel leak can occur at the fuel pump outlet connector on the fuel tank near a hot surface, posing a fire hazard.

About 12,300 (In addition, about 517 were sold in Canada) (Some of these vehicles were previously recalled in March 2021 and July 2021 for different hazards).

Polaris at 800-765-2747 from 7 a.m. to 7 p.m. CT Monday through Friday or online at www.polaris.com/en-us/recalls/off-road/ to check if your vehicle identification number “VIN” is included in any recalls or www.polaris.com and click on “Off Road Safety Recalls” at the bottom of the page (for Polaris vehicles). Bobcat at 800-743-4340 from 7:30 a.m. to 4:30 p.m. CT Monday through Friday or online at www.bobcat.com and click on “Recalls” at the bottom of the page (for Bobcat vehicles). Gravely at 877-904-4069 from 7 a.m. to 4:30 p.m. CT Monday through Friday or online at www.gravely.com and click on the “Safety Recalls” link at the bottom of the page or go to www.ariensco.com/safetyrecall?brand=gravely (for Gravely vehicles). Consumers who received a fuel pump kit or fuel tank assembly as a service part should contact Polaris, Bobcat, or their dealer directly. Consumers can also contact their Polaris, Bobcat, and Gravely dealers.

This recall involves certain VINs of Model Year 2021-2023 Polaris RANGER 1000, 1000 Crew, XP 1000, XP 1000 Crew; Model Year 2021-2022 Polaris RZR Pro XP (2-Seat Only); Model Year 2021 Polaris Pro XD Full-Size Gas; Model Year 2021-2022 Polaris Pro XD Full Size Gas Crew; Model Year 2021 Bobcat UV34 Gas and UV34 XL Gas; Model Year 2022 Bobcat UV34 Gas; Model Year 2022-2023 Bobcat UV34 XL Gas; Model Year 2021 Gravely Atlas JSV 3400; Model Year 2021 and 2023 Gravely Atlas JSV 6400 off-road vehicles; Fuel Pump Kits with part number 2208123 and Fuel Tank Assemblies with part numbers 2521943, 2522060 and 2522267 sold by Polaris and Fuel Pump Kits with part number 7396260 sold by Bobcat.

The vehicles were sold in the following colors: black, blue, burgundy, brown, camouflage, graphite, green, gray, navy blue, red, titanium and white. The RANGER vehicles have three or six seats, Pro XD, Ariens/Gravely, and Bobcat vehicles have two or four seats. The RZR vehicles have two seats. The Polaris vehicles have “POLARIS” stamped on the front grille, the Gravely vehicles have “Gravely” stamped on the front grille and the Bobcat vehicles have the Bobcat logo on the front grille. The fuel pump kits and fuel tank assemblies are mostly plastic, and the fuel pump sits inside of the fuel tank.

Consumers should immediately stop using the recalled vehicles and contact Polaris or an authorized Polaris (Polaris vehicles only), Gravely (Gravely vehicles only), or Bobcat (Bobcat vehicles only) dealer to schedule a free inspection and repair. The dealer will replace the fuel pump or fuel tank, depending on the vehicle type, free of charge. Polaris, Gravely, and Bobcat have notified consumers to stop riding the vehicles and are notifying all dealers and registered owners about this recall and free repair.

Polaris has received three reports of fuel leaks. No fires or injuries have been reported.

Note: Individual Commissioners may have statements related to this topic. Please visit www.cpsc.gov/commissioners to search for statements related to this or other topics.

The recalled helmets do not comply with the coverage, positional stability, and labeling requirements of the CPSC federal safety standard for bicycle helmets. The helmets can fail to protect in the event of a crash, posing a risk of head injury.

The vehicle’s clutch can fracture, causing fragments to be ejected from the vehicle, posing fire and injury hazards.

A fuel leak can occur at the fuel pump outlet connector on the fuel tank near a hot surface, posing a fire hazard.

An exposed area of the wireless charging board can come in contact with other internal wiring, posing a fire hazard.

When exposed to seaside conditions, corrosion can occur and weaken the cable chocks and they can break, posing a fall hazard to climbers.

The recalled personal transportation vehicles can accelerate unexpectedly, posing crash and injury hazards to consumers.

The U.S. Consumer Product Safety Commission (CPSC) is charged with protecting the public from unreasonable risk of injury or death associated with the use of thousands of types of consumer products. Deaths, injuries, and property damage from consumer product-related incidents cost the nation more than $1 trillion annually. CPSC's work to ensure the safety of consumer products has contributed to a decline in the rate of injuries associated with consumer products over the past 50 years.

Federal law prohibits any person from selling products subject to a Commission ordered recall or a voluntary recall undertaken in consultation with the CPSC.